We provide ultrasonic flaw detection solutions for non-destructive testing in the aviation, aerospace, power, metallurgy, railway, automobile and other industries, as well as secondary development research in colleges and universities and other scientific research institutions. The ultrasonic flaw detection solutions involve castings, forgings, extrusions, welds, including tubes, rods, profiles, plates and other special-shaped workpieces; the materials that can be detected are steel, aluminum, titanium, copper and its alloys and other metal materials. Our time-tested detection technology and solutions can be adapted to specific requirements and can meet the most challenging production and safety needs.
Customizing the appropriate ultrasonic automatic detection system for you according to your production needs is our outstanding advantage.
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For over 20 years, we have been providing ultrasonic testing solutions to a wide range of industries.
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Automated water immersion flaw detection system for tubes and bars
Equipment features: local water immersion flaw detection completes longitudinal, transverse and thickness detection in one time; high speed, high efficiency, high precision, stable and reliable system; system automatic tracking function; easy operation and maintenance; direct feeding and spiral feeding of workpieces, the system technical indicators have reached the international advanced level, and can meet the needs and requirements of high-end customers. Equipment application: automated flaw detection of thin-walled tubes, small-size bars, etc. in industries such as aerospace, automobile, electric power, metallurgy, steel and new materials.
Round bar automatic water immersion flaw detection system
Equipment features: highly intelligent automated ultrasonic testing, free switching of three control modes, multiple couplings and relative movement between the probe and the workpiece, independent flaw detection of long and short bars of different specifications, accurate display of defects in the length and depth of the workpiece, stable and reliable system, high efficiency, fast beat, finished bars are divided into qualified and unqualified areas. Equipment application: widely used in ultrasonic testing of round bar products in the metallurgical industry, especially in the non-ferrous metal industry.
Equipment performance
Detection range: Φ120mm~Φ410mm; Φ90mm~Φ180mm L:4000-7200mm; Φ100mm~Φ410mm L:4000-7200mm/800-1200mm, Φ300mm~Φ800mm L:4200~7200mm; (customizable) Detection time: 1~6min (long and short rods have different speeds) False positive: 3%
False negative: 0% Blind area of end: ≤100mm (casting end); ≤50mm (sawing end) Detection channel: 8-32CH (customizable) End zone: ≤100mm (casting end); ≤50mm (sawing end) Detection channel: 8-32CH (customizable)
Automatic water immersion flaw detection system for plates
Equipment features: Full immersion coupling, powerful system functions, flexible configuration of detection channels, all-round detection output A/B/C scan images and detection records, real-time processing and evaluation of detection results. The equipment is safe, practical, easy to operate and maintain. Equipment application: Automated flaw detection of aluminum plates, steel plates, etc. in industries such as aerospace, rail transit, automobiles, electricity, metallurgy, steel and new materials.
Equipment performance
Flaw detection process: conventional A-scan, C-Scan, PA-Scan Detection channel: Flexible configuration according to different methods and needs Scope of application: various plates that meet T: 6mm~ 400mm, length and width can be customized according to customer needs
Scanning bridge: single (configurable double bridge) System degree of freedom: 5 axes Coupling mode: full immersion False negative: 0%
Automatic water immersion flaw detection system for forgings
Equipment features: The equipment can realize multi-axis water immersion automatic flaw detection for die forgings such as rings, discs, and cakes, and has functions such as water layer testing, bottom wave monitoring, defect evaluation, curve making and imaging display. It has the characteristics of fast detection speed, high accuracy and multiple functions.
Equipment performance
Operation speed: X-axis, Y-axis: 0~500mm/s; Z-axis: 0~300mm/s; A/B axis adjustment range 0~80 degrees, step 0.5 degrees, motion axis: 3, 5 axes optional Detection range: 100% of the surface
Detection accuracy: AA level Detection area: ≤5mm, ≤3mm Scanning range: full coverage scanning Number of channels: optional (more than 2)
Ultrasonic testing system for parts and composites
Equipment features: 5-axis motion control system combined with complex surface profiling technology can realize high-precision scanning of various complex forging, casting and other workpieces, and the scanning results are intuitive. Equipment application: Automated flaw detection of forgings, castings, automotive parts, etc. in industries such as aerospace, rail transportation, automobiles, electricity, metallurgy, steel and new materials.
Equipment performance
Scope of application: Various forgings and castings with a diameter of 600mm and a thickness of <300mm Detection accuracy: Grooves or flat-bottom holes can be cut according to industry standards
Effective stroke: 1200mmx800mmx450mm Positioning accuracy: 0.02mm End blind area: ≤100mm (casting end face); ≤50mm (sawing end face) Detection channel: 8-32CH (customizable as needed)
This flaw detection equipment is a set of fully immersion ultrasonic automatic detection equipment designed for enterprise assembly lines and docked with sawing machines. The equipment detection rhythm is completely consistent with the sawing machine, which can ensure the needs of normal production. The impact of equipment failure and maintenance on the sawing machine was considered during the design. The scanning trajectory adopts a single-direction scanning mode. Single and double robotic arms realize automatic loading and unloading. At present, there are many sets of this model of equipment in use on site, which are basically perfected and standardized.
TG-310RⅠB Ultrasonic water immersion flaw detection equipment for round bars
Ultrasonic water immersion flaw detection equipment for round bars is widely used in ultrasonic detection of small-sized round bar products cast and deformed in the non-ferrous industry. The system drives two pairs of stainless steel hooks through the oil cylinder to transport the bar material in and out. The auxiliary time is short, the efficiency is high, and the space occupied is small and the field of view is wide. The system has an automatic tracking function, which solves the problem of difficulty in bending detection of small bars. Full water immersion coupling alternates scanning back and forth, and the end automatically identifies and scans. The entire system can achieve fully automatic and safe operation.
Automatic ultrasonic (eddy current) detection system for pipes (rods) is suitable for ultrasonic (eddy current) detection of small-diameter thin-walled pipes and small-diameter rods. The probe can select 4/6/8 channels for detection according to needs. The pipe fittings adopt a linear conveying form. The main head of the probe rotates around the pipe at high speed for scanning. During the scanning, the inner cavity of the main head is filled with coupling water. The instrument adopts advanced design concepts and manufacturing technologies. It performs real-time digital processing on the real-time collected ultrasonic echo signals, and can analyze and record the detection results at the same time. It also has delayed marking and sound and light alarms. It has a high degree of automation, reliable detection accuracy, and good system stability.
TG-310RⅡA2 Large diameter pipe ultrasonic flaw detection equipment
Our short rod flaw detection equipment is aimed at enterprises whose surfaces cannot meet the ultrasonic incidence conditions or are restricted by site conditions. We have developed several models of short rod detection equipment. This series of equipment can be equipped with functions such as identification, engraving number, hardness and chemical composition testing. The system uses pneumatic devices with high efficiency and fast cycle. The feeding and unloading conveying method adopts a double mechanical arm. The mechanical arm has four cylinders to drive and control the tightening and loosening. The two pairs of mechanical arms run synchronously, which is efficient, stable and safe. The water layer thickness between the probe and the workpiece can be automatically adjusted, and the rods after the inspection are divided into qualified and unqualified areas.
TG-310BⅢ Large diameter pipe ultrasonic flaw detection equipment
Large diameter pipe ultrasonic flaw detection equipment is an advanced ultrasonic detection equipment developed by our company. Its high performance, high stability and high-cost performance are favored by many domestic and foreign companies and research institutes; this equipment can be used for quality inspection of large diameter pipes applied in fields such as aerospace, steel, non-ferrous metals, nuclear energy, automobile manufacturing, solar energy, composite materials, honeycomb sandwich materials, etc.
Short rod flaw detection equipment is for enterprises whose surfaces cannot meet the ultrasonic incidence conditions or are restricted by site conditions. We have developed several models of short rod detection equipment. This series of equipment can be equipped with optional functions such as identification, lettering numbering, hardness and chemical composition testing. The system uses pneumatic devices with high efficiency and fast beat. Because the rod is short and has a small curvature, there is no need to use a tracking system. The water layer thickness between the probe and the workpiece can be automatically adjusted, and the rods that have been tested are divided into qualified and unqualified areas.
This model of ultrasonic flaw detection is an offline ultrasonic water immersion detection equipment. The equipment uses a large-capacity loading and unloading storage rack to automatically transport workpieces. The material grabbing structure adopts double mechanical arms to grab materials alternately, with high efficiency. The scanning adopts a crawler to drive the probe scanner to scan back and forth along the longitudinal direction of the bar. It has automatic tracking, the flaw detection results can be displayed in real time and automatically saved, and the records can be played back and printed. The system can realize fully automatic unattended detection.
This ultrasonic flaw detection is a set of fully immersion ultrasonic automatic detection equipment designed for enterprise assembly lines and docked with sawing machines. The equipment detection rhythm is completely consistent with the sawing machine, which can ensure the needs of normal production. The impact of equipment failure and maintenance on the sawing machine was considered during the design. The scanning trajectory adopts a single-direction scanning mode. There are currently multiple sets of this model of equipment in use on site, and it is basically standardized.
TG-310RⅤA1 Ultrasonic Immersion Flaw Detection equipment for Aluminum Alloy Round Cast Rod
Ultrasonic Immersion Flaw Detection equipment for Aluminum Alloy Round Cast Rod are independently developed and produced automated ultrasonic testing systems for non-ferrous metal round bars. The system can meet the needs of ultrasonic testing of cast and deformed metals, and can realize online and offline fully automatic, semi-automatic and manual multi-mode rapid switching operations. This series of products has a variety of different coupling and workpiece conveying forms, which can meet the ultrasonic testing of different alloys of different lengths and diameters. It has a wide range of applications and high sensitivity. Different models can be selected according to the actual production situation of the enterprise or customized designs can be made as required.
TG-310AP Ultrasonic C-scan flaw detection equipment system for automotive parts
Ultrasonic C-scan flaw detection system is widely used in automobile parts inspection, especially for the internal parts of automobile engines. It is professionally designed for the detection of the weld seam on the top of the tappet, which is a great reference for product quality control.
TG-310TⅡX Ultrasonic flaw detection equipment for pipes, rods
Our pipe (rod) ultrasonic flaw detection system is suitable for ultrasonic testing of small-diameter thin-walled pipes and small-diameter rods. According to customer needs, 4/6/8 channel detection can be selected. The probe main head rotates around the pipe at high speed for scanning. The entire equipment upper and lower racks and sorting devices are all made of stainless steel and aluminum alloy profiles. The instrument adopts advanced design concepts and manufacturing technologies. It performs real-time digital processing of the real-time collected ultrasonic echo signals, and can analyze and record the test results at the same time. It also has delayed marking and sound and light alarms. It has a high degree of automation, reliable detection accuracy, and good system stability.
TG-310S1H Ultrasonic C-scan water immersion flaw detection system
Ultrasonic C-scan water immersion detection system is an advanced ultrasonic detection system developed by our company. Its high performance, high stability and high-cost performance are favored by many domestic and foreign companies and research institutes; this equipment can be used for quality inspection of new materials such as aerospace, steel, non-ferrous metals, nuclear energy, automobile manufacturing, solar energy, composite materials, honeycomb sandwich materials, etc.
Multi-channel digital flaw detectors are generally used in automated water machine flaw detection systems. According to different detection objects and process requirements, different numbers of channels and probe array forms can be customized. The flaw detector can automatically calculate and measure the thickness of the water layer, has A/B display, and can accurately locate the flaw. It can match probes and systems from different manufacturers. The most widely used ones are full water immersion automated ultrasonic systems, rotating head systems, plate flaw detection systems, and imaging scans. It can also achieve simultaneous detection of multiple people on some simple devices. 62dB (200mm/2mm).
Eddy Current Flaw Detector
Eddy current flaw detectors are commonly used in military, aviation, railways, industrial and mining enterprises in the field or on-site. They are multifunctional, practical, high-performance, and cost-effective instruments. They have accumulated many years of experience in manufacturing eddy current detectors to meet the needs of various users. It can be widely used in online and offline flaw detection of various non-ferrous metals, ferrous metal pipes, rods, wires, wires, and profiles. It has high detection sensitivity for defects of metal tubes, rods, wires, and profiles, such as surface cracks, dark seams, slag inclusions, and open cracks.
Industrial Endoscope
Applicable to aviation, automobiles, ships, electrical, chemical, electric power, gas, atomic energy, civil engineering, pressure pipelines, pressure vessels, mechanical parts, and larger equipment, etc. It can realize rapid video diagnosis of foreign matter, corrosion, cracks, collapse, etc. inside the workpiece without disassembly or destruction of assembly and equipment stopping operation.
PA phased array ultrasonic flaw detector
The PAUT detection equipment is equipped with this portable, modular phased array detector, which not only has a high acquisition rate, but also has a variety of powerful software functions, which can meet the needs of manual and automatic flaw detection in different occasions. The detection objects include castings, forgings, composite materials, welds and other materials.
Magnetic particle flaw detector
It is widely used in aviation, aerospace, mechanical equipment, military, shipbuilding, metallurgy, urban rail and other fields. It plays an increasingly important role in promoting equipment manufacturing, maintenance, operation, product quality assurance, productivity improvement, cost control and other industries.